LIGHTNING PUMP Smart Battery-Operated Hydraulic Pump

The HYTORC LIGHTNING PUMP Smart is the fastest single-motor battery-operated hydraulic pump on the market, engineered to bring intelligence, speed, and true cordless freedom to even the most demanding bolting operations. Whether on a quarry floor, a processing plant, or a remote civil engineering site, the LIGHTNING PUMP Smart delivers uncompromising hydraulic performance without the need for a mains power connection.

At the heart of the pump is a brushless DC variable-speed motor that provides continuous maximum power for consistent, reliable results throughout every bolting session. The 48V lithium-ion battery — at 1,170 watt-hours, the largest capacity available in its class — maximises working time between charges, keeping productivity high even across the longest shifts. The pump can be positioned and used in any orientation, giving operators complete flexibility in how and where it is deployed on site.

What truly sets the LIGHTNING PUMP Smart apart is its fully automatic operation. Rather than relying on torque charts, operators simply select their HYTORC tool from the intuitive 7" glove-compatible touchscreen, enter the required torque value, and press start — the pump calculates and delivers precisely the right pressure automatically. Both manual and automatic modes are available, giving experienced operators the flexibility they need. The vibration-feedback pendant provides haptic confirmation during operation, enhancing safety and situational awareness in noisy environments where audible signals can be missed.

The LIGHTNING PUMP Smart is built for the realities of outdoor and industrial use. Its IP65-rated enclosure makes it dust-resistant and rain-tight, performing reliably in almost all weather conditions, while active and passive cooling systems prevent overheating even during extended high-demand operation. A built-in HDMI output allows the display to be mirrored to an external monitor for enhanced visibility in complex multi-tool setups, and the pump can power up to four torque tools simultaneously for significantly increased productivity on large flanges or multi-bolt applications.

Documentation and compliance are handled automatically through the pump's built-in bolting data capture system, which records and stores job data effortlessly — a major advantage for sites where traceability and reporting are required. The pump ships in a durable hard-shell transport case as standard, protecting the investment both in storage and transit between jobs.

Key Features at a glance: Market's fastest single-motor pump · 48V / 1,170 Wh battery · Brushless DC variable-speed motor · Fully automatic operation · No torque charts required · 7" glove-compatible touchscreen · Vibration-feedback pendant · Powers up to 4 tools simultaneously · Built-in bolting data capture · Built-in HDMI output · IP65 rain-tight & dust-resistant · Active & passive cooling · Use in any orientation · Included hard-shell transport case · Manual & automatic modes